AMRs: TheEasiest Way to Achieve Automation Goals
Forvia, one of the world’s leading automotive manufacturers, has successfully completed the installation of an AMR system at its factory in Paraná, Brazil.
Autonomous Mobile Robots (AMRs) are rapidly gaining traction in industries around the world . Companies are looking to implement innovative technologies that not only boost productivity but also reduce workplace risks.
Overcoming the Limitations of Manual Forklifts
Before implementing process automation, Forvia used manually operated tractors to transport parts on trolleys from its warehouse to the production lines. It turned to an AMR solution for its inbound material logistics processes.
With heavy materials and busy production lines, transporting parts to the right areas was becoming increasingly difficult. The tractors were also operating in areas where personnel were working, which posed a safety risk. The risk of accidents, a lack of process flexibility, and the need for increased human interaction were limitations that hindered workflow.
AMR Revival: Successful trial with the K11P model
Forvia had previously undertaken an AGV installation but found that the machines were too complex and were operating at the limits of their load capacity. As a result, Forvia was naturally skeptical based on its previous experiences.
A trial was conducted to test the K11P AMR using a demonstration model, making it clear that AMRs were intended to support workers rather than replace them.
One of the most notable aspects of implementing Kivnon AMRs was their ease of use and flexibility.
- Thanks to the intuitive application and built-in tags, Forvia Brasil Quatro Barras’ internal team was able to modify parameters and make adjustments without constantly relying on external technical support.
- Not only does this save valuable time, but it also gives the company greater control over its processes.
In addition to their simplicity and flexibility, Kivnon AMRs stood out for their durability and towing capacity.
- These features are particularly valuable in a production environment where handling loads is a critical task.
- Automating a significant portion of the process to enable strategic human interaction.
Results that speak for themselves
Two new AMRs were installed and tested in the inbound logistics area. Warehouse staff prepare trolleys and a conveyor train for transport.
They select the aisle to which the AMRs need to deliver and prepare another train in a different area.
“Working with the AGVs on a daily basis is very straightforward and practical,” says Taimo Luiz Cordeiro Fracaro, one of Forvia’s logistics operators.
The installed AMRs are designed to handle heavy loads (up to 3 tons) and prioritize safety and ease of use. They use line-following navigation and automatically stop if a person or obstacle is in their path.
Ultimately, the combination of AMRs’ simplicity, flexibility, durability, and towing capacity has led to a significant improvement in operational efficiency and safety. Automation and strategic collaboration between humans and technology are emerging as the path to sustainable success in today’s business world.